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  • Custom Cushion Experts
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Custom Pellet Grill Cover

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20% Off - Till Stock Lasts
  • Designed for pellet grills with hoppers, chimneys, and digital control panels
  • Premium 18 oz PVC-coated polyester for maximum durability
  • Waterproof and UV-stabilized to resist cracking, fading, and tearing
  • Custom-fitted using seven precise measurements for complete pellet grill coverage
  • Drawstrings for secure, wind-resistant hold
  • Strategic air vents for breathability and moisture prevention
  • Reinforced side handles for effortless application and removal
  • 10-year warranty included for lasting protection

To order your Custom Pellet Grill Cover, measure the following seven key dimensions to ensure precise protection for your complete pellet grill setup including hopper, cooking chamber, chimney, and cart structure:

  1. Total Height: Measure from the ground (including wheels or legs) to the highest point of your pellet grill. This is typically the top of the chimney stack or exhaust vent. Include any protruding components like temperature probes or lid handles in their raised position.
  2. Depth: Measure the complete front-to-back depth of your pellet grill from the front edge to the back edge at the deepest point. This includes the cooking chamber, hopper assembly, and any protruding handles, control panels, or rear supports.
  3. Total Width: Measure the maximum width of your entire pellet grill from the leftmost point to the rightmost point. This includes the main grill body, hopper, side shelves, and any fold-down work surfaces in their extended position.
  4. Left Height: Measure the height on the left side of your pellet grill from the base (where it sits on the cart or stand) to the top of the cooking chamber lid or hopper, whichever is taller on this side. Do not include the chimney in this measurement.
  5. Right Height: Measure the height on the right side of your pellet grill from the base to the top of the cooking chamber lid, side shelf support, or any component on this side. This captures the asymmetrical design common in pellet grills where the hopper often creates different heights.
  6. Left Width: Measure the width of the left section of your pellet grill. This typically includes half of the cooking chamber and may include a side shelf or prep area. Measure from the leftmost edge to the approximate center point of the main cooking chamber.
  7. Right Width: Measure the width of the right section of your pellet grill. This typically includes the other half of the cooking chamber plus the pellet hopper assembly. Measure from the approximate center point of the cooking chamber to the rightmost edge, including the hopper.

These seven measurements provide a perfectly tailored cover that protects your pellet grill's cooking chamber, hopper system, digital controls, chimney, cart structure, and any integrated shelves, maintaining complete protection from top to bottom.

Ideal For:

  • Traeger pellet grills (Pro Series, Ironwood, Timberline)
  • Pit Boss pellet grills and smokers
  • Camp Chef pellet grills (Woodwind, SmokePro)
  • Z Grills pellet smokers
  • Green Mountain Grills (Jim Bowie, Daniel Boone)
  • Louisiana Grills pellet cookers
  • Custom and commercial pellet grill stations
  • Gravity-fed and hopper-style smokers

Each Custom Pellet Grill Cover is constructed from 18 oz PVC-coated polyester, a heavy-duty outdoor fabric engineered for exceptional performance in all weather conditions. The robust polyester base delivers superior tear strength and structural integrity, essential for protecting the electronic components, hopper systems, and large cooking surfaces of modern pellet grills.

The Custom Pellet Grill Cover is specifically engineered for pellet grills featuring hopper-fed systems, digital control panels, and vertical chimney exhausts. Whether you own a Traeger, Pit Boss, Camp Chef, or custom-built pellet cooker, this cover envelops your entire cooking station—from the pellet hopper and auger mechanism to the cooking chamber, chimney, electronic controls, and cart storage—in perfectly fitted, all-weather protection.

This cover addresses every aspect of pellet grill protection through seven precision measurements that capture your complete grill configuration, including the asymmetrical design where hoppers typically extend from one side. The custom fit eliminates common problems like inadequate hopper coverage, insufficient chimney clearance, or excess fabric that traps moisture against electronic controls.

Why Choose a Custom Pellet Grill Cover?

  • 18 oz Industrial-Grade Fabric: Delivers commercial-level durability with exceptional tear resistance and structural stability that far exceeds lightweight covers. Essential for protecting expensive pellet grills with complex electronic systems and tall chimney structures that create high-stress points on covers.

  • Complete Weather Protection: The waterproof PVC coating creates a total moisture barrier that repels rain, snow, and humidity, protecting your pellet grill's electronic controller, hopper contents, auger mechanism, and cooking chamber from water damage, rust, corrosion, and pellet degradation.

  • Wind-Proof Security: Integrated drawstring system creates a cinched closure that locks the cover in place during storms and high winds, preventing lifting and flapping that can damage both the cover and delicate electronic components or knock over the grill.

  • 10-Year Performance Guarantee: This cover is backed by a warranty, demonstrating our confidence in its ability to protect your significant investment in advanced pellet grilling technology.

Material: 18 oz, 1000D, PVC Coated Polyester
Ideal for: Extreme Weather
Feature: UV Resistant, Waterproof, Mold & Mildew Resistant, High Durability, Tear & Abrasion Resistant
  • Waterproof

    Waterproof

  • warranty

    10-year warranty

  • UV Resistant

    UV Resistant

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Frequently Asked Questions

Pellet grills have an asymmetrical design with the hopper typically extending from one side of the cooking chamber. Measuring left and right widths separately ensures the cover properly accommodates this uneven profile, providing adequate coverage for the hopper bulge while maintaining a snug fit around the cooking chamber. This prevents excess fabric that can trap moisture or insufficient coverage that leaves the hopper exposed.

Measure the Total Height with the chimney attached in its normal operating position. Even if your chimney is removable, most owners leave it attached, and the cover needs to accommodate it. If you do remove the chimney for storage, note this when ordering and we can adjust the height accordingly, but standard coverage assumes the chimney remains in place.

These measurements capture the different heights on each side of your pellet grill. One side often has the hopper which may be taller or shorter than the cooking chamber lid, while the other side may have a side shelf or workspace. These individual measurements ensure the cover drapes correctly over your grill's unique profile without creating gaps or pressure points.

The waterproof barrier prevents rain and snow from entering the hopper, while the ventilation system allows any minor internal humidity to escape. This keeps pellets dry and prevents the swelling that causes auger jams. However, the cover is not a substitute for good pellet storage practices—always use quality pellets and store bulk bags in a dry location.

Measure your Total Width with side shelves in their extended position to ensure full coverage. If you typically store the grill with the shelves folded, measure in that configuration instead. Note your preferred storage position when ordering. The custom fit will accommodate whichever configuration you choose.

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Customer Reviews

Based on 734 reviews
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D
Denise Zamiska (Austin, US)
Breakfast Bench Cushions

I ordered these cushions last week and was told it would be a 3-4 week wait. What a surprise when they came today, about 8-9 days after I ordered them. They look amazing and look very professionally stitched. Thank you Zip Cushions, I never knew it would be this easy to order these on line. Would definitely recommend!

C
C.Z.

The cushion is pretty and very well made.

A
Alicia P. (Richmond, US)
Cushions for Banquette

My cushions arrived in just under 3-weeks and fit my custom benches perfectly. Oscar and Isaac provised excellent customer service. They were patient and very accommodating as I had to adjust the dimensions a few times. I'm happy I chose Zip Cushions!

C
Cherise

The cushion we ordered is exactly what we had hoped for. The quality is excellent, color is great and it arrived sooner than expected. Very satisfied. Thank you so much!

K
Kathleen

These cushions are perfectly sized and beautifully sewn.

M
Margaret

perfect great quality. Would highly recommend this company

M
Margaret

Perfect and great quality

M
Margaret

Perfect! And great quality

J
J.W.

They look great and fit perfectly!

t
theresa

The cushions for my outdoor bench came exacty as i wanted. The color was like the sample, the measurements were spot on, and delivery was pretty quick! It was definitely an investment, but the quality is evident.

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